A recent study conducted under the EU project Safeloop sheds light on significant economic challenges within the electric vehicle (EV) battery recycling sector. The study reveals that current practices in Europe incur a loss of approximately €1.90 per kilogram of battery recycled, primarily driven by high operational costs.
The report highlights various factors contributing to these losses:
- Transporting lithium-ion batteries is categorized as handling hazardous goods, leading to transport costs that are 16 times higher than those for standard freight.
- If the recycling losses are transferred to consumers, the cost of a battery pack could rise by approximately 6%. This potential increase may significantly affect vehicle pricing by 2031, particularly with EU regulatory changes on the horizon.
- Improving the second-life usage of decommissioned batteries could enhance their value by up to 64%, although it raises questions about who would absorb the higher recycling costs.
- The study underscores the importance of new stakeholders in the battery supply chain to redistribute costs and revenues in a manner that fosters sustainable economic models.
The Safeloop project, launched in 2024 with a budget of €4.7 million, aims to develop safer and more efficient recycling technologies over its three-year term. The project seeks to tackle the identified barriers and make battery recycling economically viable by 2026.
Why It Matters
Addressing the economic barriers to battery recycling is critical for the EV industry as it navigates growing regulatory pressures and consumer demand for sustainable solutions. Effective recycling can mitigate supply chain issues and reduce the environmental impact of battery disposal.
For more detailed insights, you can explore the full study at electrive.com.









